Dana 35 rear axle rebuild pdf

The less robust of the two, the dana 35 has a smaller 7. Axle model identification, part number and serial number are located on a tag at the axle centerline. The dana 44 and dana 35 have been used in many vehicles, but there are clear distinctions between them. Note it is recommended that when referring to the axle, the complete part number and build date be obtained. Knock the pinion gear out to the rear with a brass punch taking care not to damage the threads. This information will help to locate information in this reference guide and to identify the correct parts for servicing. The ford explorer received the dana 35 sla often referred to as a dana 35 ifs in 1995, and used this axle until 2001. Truetrac, e locker, elocker, detroit locker, spool, differential parts, rebuild, rear end. The dana 35 is better used as an allpurpose axle, while the dana 44 and its 8. Note that in dana spicer differentials the carrier shims go between.

Axle shaft julian date code 1 dana part number 2 customer part number optional 3 model. Rear axle dana 35 bearing retainer 8489 cherokee and 8790 wranglers. Differential bearing caps are part of the housing and. We offer the best pricing and largest inventory of dana 35 rear axle replacement parts for your jeep yj wrangler. Dana is the stock differential for a large segment of domestic cars, trucks and suvs. The dana 35 as well as the amc15 is found in a wide variety of vehicles. The service procedures recommended and described in this service manual are. Motive gear performance automotive gearing and axles. Dana 35 axles have earned a very poor reputation in the offroading world, however, it is a great axle for stock wranglers. Dana differential parts, ring and pinion sets, power divider, positraction, spools, detroit lockers, axle gears, seals, bearing overhaul kits and diff case parts. When ordering replacement axle shafts, note the part number stamped into the flange.

Differential repair and installation instructions please read completely before beginning. August 2014 dated may 2006 light vehicle axle general information. The dana spicer master axle overhaul kit comes with the exact combination of parts needed to repair your rear axle, including seals, bearings and shims. Dana 35 gears, install kits, ring and pinion, spider gears. Click on a differential below to view photos, measurements, and carrier breaks, as well as applicable models, and available. Buy rough country dana 35 gear master install kit compatible w 19872006 jeep wrangler tj yj 8401 cherokee xj 535000335. Spicer axle overhaul kits, axle bearing kits, and carrier rebuild kits come complete with everything you need for a thorough and lasting repair, and you can trust them to include 100% genuine parts that are as good as, or better than, the oe parts they replace. Offers a direct fit and maximum sealing performance.

Rear axle truss dana 35 jeep xjmjyj tnt customs jeep. The rear pinion bearing must be pressed on the pinion. Differential parts available for amc jeep dana 35 rear axle assemblies keywords. The differential cover is oval with a rubber fill plug or a female, 12inch, squaredrive metal fill plug. How to remove spider gears from your differential youtube. The dana spicer 23 is an axle the dana 30 is loosely based, with improvements throughout time. This kit includes all bearings and seals needed to completely overhaul your axle. Fits 19992004 jeep grand cherokee with amc model 35 rear right hand side 27 spline 30.

If these are your intentions, you might be better off swapping in a dana 44 or better. Wholesale discount prices on dana 35 gears, install kits, ring and pinion, spider gears for your dana 35 diff offroad truck4x4 vehicle. The most common dana 35 applications are as a rear axle in the jeep cherokee, jeep wrangler, and jeep comanche and as a front axle in the ford explorer and ford ranger. Ring and pinion gears dana 35 axle model free shipping on. The dana 35c is probably on the small side for hard four wheeling with larger tires and lockers.

Explore the dana 35 rear axle parts for wrangler tj here, or find related products for your vehicle today. Browse tj wrangler model 35 rear axle parts to restore or fix your jeep. Ask the expert tech tips for rebuilding genuine dana axles. Diff cover bolt25 30 ftlbs 35 40 nm 10050881 diff cover plug15 25 ftlbs 20 34 nm 20195531. Enthusiasts will recognize the advantages, with respected performance cars like specseries miatas, the mustang boss 302, and the recent chevrolet camaro z28 all running torsen products. The dana spicer 25 was based on the dana 23 and was made only as a front axle for fourwheel drive vehicles. Product pictured is intended to be a representation of product category. The more successful shops prevent repeat equipment failures. Dana 35 rear axle parts for wrangler tj morris 4x4.

Amc, model 35, jeep rear axle, ring and pinion gears, installation kit, repair kit, master kit, bearing kit, spider gear, differential, posi, locker, positraction. D s h 40 p gearing s single reduction d driver controlled differential lock optional lube pump h high performance40. Tech tips for rebuilding genuine dana axles youtube. You can purchase high quality ring and pinion sets in various ratios, high quality bearing rear end bearing overhaul kits including pinion bearings, pinion seal, crush sleeve, pinion nut. Tnt customs dana 35 316 inch formed steel axle truss is ideal for that built dana 35 axle in the rear of your jeep cherokee xj, mj comanche or yj wrangler. We offer a complete line of rear end parts including ring and pinions, bearing overhaul kits, positractions and open carriers for the dana 35 differential. Jeep wrangler yj dana 35 rear axle parts 8795 quadratec. Axle bearings dana 35 axle model free shipping on orders. Dana corporation expert is an interactive product information system specializing in spicer brand products such as driveshafts, ujoints, light axles, heavy axles and clutch to help our customers find the part and products they need right away for the on or off highway vehicles. Dana spicer service manual single speed axle axsm0053 70hd.

The dana 80 axle is commonly found on fullsize chevy, ford, and dodge trucks and features a massive 11. How to rebuild a dana 35 a dana type 35 differential gear is a widely used rear gear in offroad vehicles. When it comes to offroading or parts identification, it is important to know which axle is on your vehicle. This information will help to locate information in this reference. Dana 35 rear axle parts for cherokee xj morris 4x4. Dana single reduction axles with standard wheel differential s5l s5n s5s s150l s150n s150s s 5 s. They are only available in full floating rear axle configurations and, although they are some of the strongest axles you can find, there isnt much aftermarket support other than a few. Dana reserves the right to discontinue or to modify its models andor procedures and to change specifications at any. If you plan on doing a lot of offroading, you should know how to replace an axle shaft on the trail. Quality gear differential catalog canada wide parts distributors.

Jeep wj d44d35 axle bearings, seals, plus parking brake vortex garage ep. To do this, it may be necessary to wipe or scrape off dirt, etc. The ultimate dana 60, chromoly axle shafts, performance diff cover gaskets, spools, allmakes ring and pinions, allmakes axle shafts, and more. Spicer parts oem parts aftermarket drivelines, axles. Rebuild specification for jeep jl dana 35 advantek. It is reliable in daytoday street use, but notoriously the opposite when worked hard. Explore the dana 35 rear axle parts for cherokee xj here, or find related products for your vehicle today.

Rebuild specification for jeep jl dana 44 advantek and ud44 advantek rear axles keywords. Identifies all component parts of the axle including. Ten factory by motive gear offers high performance front and rear axle shafts and axle kits. From the military am general hmmwv to audi quattro sedans and suvs, torsen differentials provide the traction and handling that you need. Synonymous with performance across applications, the dana 44 is available for both front and rear. The dana 30 will only be found as a jeep front axle while the dana 35 will only be found as a rear axle on wranglers. Are you looking to replace your axle bearing or seal because of leaking or wear. The axles illustrated in this book are specified with a variety of different axle shafts, according to oem specifications. If you intend on running 33 inch or larger tires on your wrangler, make sure you have a dana 44. I have searched everywhere and can not find a manual or rebuild guide for rebuilding the cj2a rear ends. Even the dana 35 is prone to break under severe conditions, but is generally stronger than the dana 28. Dana, spicer, aftermarket, usa, north america, english, light. A dana type 35 differential gear is a widely used rear gear in offroad vehicles.

Know what youre getting and get what you know with genuine dana axles, brandnew and right out of the box. Axle shafts used in the dana 35 have a diameter of 2. In the case of a rebuilt rear axle, mismatched gears may have been installed. Crown automotive d35maskit axle differential rebuild kit for. Dana 80 axle parts, gears, and upgrades drivetrain shop. You never have to worry about finding the right part with our exploded parts views and replacement parts diagrams. Kit installation instructions please read completely before installation t his installation guide was written to provide the novice and professional with easy guidelines for differential setup. This axle bearing and seal kit from omixada fits 8795 jeep wranglers, 9001 cherokees, and 9398 grand cherokees with a dana 35 rear axle. Final backlash and carrier bearing preload adjustments.

I did my first jeep about 10 years ago and can not figure out were i got all the info. Dana makes no warranty or representation to these tools. D tandem forward axle with inter ax le differential r. Wash steel parts with ground or polished surfaces in. Dana spicer service manual single speed axle axsm0053. Allmakes aftermarket replacement parts, dana engineered for aging vehicles that still have a job to do.

The biggest, strongest dana 60 axle weve ever built, with many of the upgrades that offroaders demand. Pull the axle free of the axle bearing using a slide hammer. Remove both of the rear wheels and brake drumsrotors according to you vehicle. No need to worry about quality and reliability when the hammer is down, as youre covered for 10 years on all ten factory front and rear axle shafts. Rebuild specification for jeep jl dana 35 advantek rear axles. Differential repair part 1 of 3 dana 35 jeep youtube. If you need assistance, contact your dana representative. Gear type 1 standard single reduction 2 dual range 3 planetary double reduction 4 open 5 helical reduction options c controlled traction d differential lock e high entry single h heavy. Ds404p dd404p item description qty ds344 ds405p dd405p notes. Early yjs built from 87 until 89 used a 10 rear drum instead of the 9 drum used in the later yj and tj dana 35c. The part number, consisting of six digits identifying the basic axle assembly and a dash number identifying ratio, differential, and end yoke options, is needed to properly identify a spicer axle.

This information will help to locate information in this book and to identify the correct parts for servicing. Innovative sealing technologies of the highest quality meet the standards of oem. Axle overhaul kits and bearing kits axle spicer parts. Full floating and semi floating variations were produced. Apr 11, 2014 this is a quick request video on how to remove spider gears from your differential. Rear dana 35 rebuild kit bearings, seal, shims and hardware. Newer oem dana 35 ring and pinion sets use 716 bolts.

This is a quick request video on how to remove spider gears from your differential. Gleason gear design manuals, dana spicer instruction manuals, technical bulletins and general motors. Drive axles data plate is located on the axle centerline forward axle side view rear axle top view 4 6 5 1 3 2 7 spicer. When its time to pour some attention into your jeeps dana 35 rear axle, then crown automotives axle differential rebuild kit is just what the doctor ordered. D dual drive forward axle with inter axle differential g single rear axle global r dual drive rear axle s single rear axle n.

Browse cj model 20 rear axle parts to restore or fix your jeep. The drivetrain specialists at east coast gear supply offer discount warehouse prices on diff covers, drive flanges, axle shafts, lockers, install kits, spider gears, differentials, install kits, bumpers and more from arb, dana 60, solid, plus arb bumpers differential gears axle sales service repair raleigh, durham nc. Dana front and rear differentials can be found most commonly in jeep, ford and dodge vehicles. Figure 3 1009 3 5 in the figure the axle is identified with % high numbers stamped in the tube. Rebuild specification for jeep jl dana 44 advantek. Bearing sizing, tube castings, center housing and axle shaft diameters have withstood rugged use and weathered the torque of v8 engine transplants and tires to 33 diameter. Axle components installers guide designed for gm and ram products.

Extreme driving conditions can damage important parts, such as the rear gear. The dana 28 axle assembly has been known to break under severe offroading. Kits to assist you in the axle shaft or hub rebuild process. This video part 1 of 3 will give you some tips and tricks on diagnosing noise in the rear end differential.

You will need to rebuild a dana 35 rear differential gear after a major break as this is the only way to fix a broken gear of this type. You will need to rebuild a dana 35 rear differential gear after a major break as this is t. All kits contain oe approved and tested seals, bearings. How to identify a dana rear end by floyd drake iii the dana corporation manufactures vehicle differentials in tandem with the spicer corporation, which, according to the national institute of standards and technology, is north americas largest independent manufacturer of automotive driveshafts and related components. While some believe the dana 35 is the only axle used in the front of the explorer, it actually received a dana 30 starting in 2002.